1. What do we understand by product analysis: analyzing a garments for its fabric
contents, knitting construction, styling difficulties, requirements of
machines, finishing specialties and technicalities, lab test requirements,
special attachment of accessories, criteria of printing and embroidery, order
quantity, number of colors, type of colors, type of washing, type of packing
and assortment, mode of shipment, mode of payment and shipping destination,
sample requirements.... etc. We need to
analyze the product to study the feasibility of doing such product in the own
facility on given specified time and space.
2. Production analysis : is the analysis of any garments to study the type of machine
requirement, number of machines requirement vis-à-vis to find out the CM for
such garments considering the productivity per hour and also to do the
production planning in consideration to availability of machines and other
resources......
3. Detail Analysis :
a. Fabric/Yarn contents: Availability problem,
procurement problem, dying problem, finishing problem, shrinkage problem, handling
problems, sewing problems etc.
b. Knitting pattern : Single jersey, Rib, Interlock,
Pointal, Variable rib, pique/lacoste, drop needles, double layer knitting,
thermal....etc. availability of machines, productivity constrain, needle
setting, needle breakages, life of needle, speed of machines etc.
c. Dyeing: Number of colors, quantity per color,
requirement of special chemical, special finishing, total timing etc.
d. Cutting constrain: Shrinkage control by relaxation,
skewing control by tumbling, confirming no cross staining for cut and sew
garments, maintaining cutting ration as per assortment of assorted color and sizes, special care for
printing and embroidery etc.
e. Lab-test requirement: Is it third party lab-test? number of lab-test (Pealing Test,
Perspiration Test, Dry-Crocking, Wet-Crocking, Saliva Test, Color Fastness to
light, Cross-staining test, flammability test, Test on tearing strength, Test
on bursting strength, test on drapebility, cost of lab-test, payment of
lab-test, restriction on shipment without lab-test.
f. Children safety issue: Availability of machines and
equipments, testing criteria, affecting of shipment, quality/standard of
buyers.
g. Sewing of garments: number of machines require,
productivity per hr and per machine, production cost, standard minute value
(SMV) of the garments, Any special machine require for the garments, printing,
embroidery, applique, special attachment in the garments.
h. Finishing of garments: Type of packing (single pack with or without back-board, photo
card/inlay etc, type of poly (single/blister), type of assortment (solid color
solid size, solid color assorted size, assorted color solid size, assorted
color assorted size etc.)
i. Printing: Type
of printing (Pigment Print, reactive print, foil print, emboss print, lurex
print, discharge print, flock print, heat sealing print, high density plastic
print, boutique print, dip-dyeing (Complete garments dyeing), number of colors,
requirement of lab-text, any restriction on dye stuffs, any choice on dye
stuffs, any wash standard on dye stuffs, any matching on cut and sew in
printing, any conformity with embroidery and vise versa, any shade matching is
necessary, any gradation on sizes or defined ratio of %
j. Embroidery:
Color of embroidery, size of embroidery, total stitches in embroidery, any
applications in embroidery, any patches/badges in embroidery, any printing in
embroidery, any restriction on selection of embroidery thread supplier, any
shade specification on embroidery thread.
k. Washing: Types
of washing (enzyme, silicon, stone, stone-enzyme, bleach, silicon with softener
etc....
l. Special effect of fabric: Water repellant, water resistance, qualifying in
flammability test, water/perspiration absorbent, special colorfastness requirement, special
dimensional stability, special bursting point requirement, brushing, micro-finishing,
peaching-effect.
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